Monday, August 3, 2009

Chimney is DONE!






My chimney came in on friday. I was actually out of town and did not expect it so soon so it sat on my front porch all weekend. I am glad no one tried to run off with my $700 chimney liner. I ordered it from rockford. I would recommend them. the shipping was amazingly fast. I tackled the project by myself. It definitely would have been easier with a second set of hands but I am in a hurry to get this wrapped up. The video on youtube makes this look a little easier than it is, but it all worked out in the end. Just unrolling the chimney liner by myself was a chore. I wanted to get it as straight as possible before installing the insulation kit on it. Once I got it mostly unrolled I had to get all the factory oil off of it. I was affraid the spray adhesive would not stick if I didn't. Then I cut the insulation to about 172 inches so it would stop right before I got the the damper opening. I knew there was no way the liner and the insulation would fit through the hole. I did not attach the bottom termination like the video (by the way I went the applaince connector not the T). shows until I had the liner pulled through. That just looked like a good way to ding up an expensive part. once I had the insulation installed, taped and the mesh wrap secure I cut down a 2x4 to fit inside the bottom end of the liner. I also driller a 1 inch hole through the board. then I ran a roap with a knot in the end through the hole and used 4 screws to attach the 2x4 in the bottom. This gave me a way to get the liner on the roof bymyself and pull down on the liner if it got stuck in the chimney. I lugged the liner to the back yard then through the rope onto the roof. Then I climbed up on the roof and used the rope to pull the liner up. The liner and insulation is not super heavy. I would guess around 50-75 pounds but its still pretty akward. I dragged it over the chimney Then through the rope down the chimney. Then I huffed and puffed and chiggled and shoved until I got it through the top portion of my chimney extension and started down the brick part of the chimney. I actually got it all the way down in about 5 minutes. It got stuck a couple times but I never had to go down and pull on the rope. I got it all the way to the damper opening with out having to go down. then is just needed a small tug down there and it was through. I stuck the insulation about 4 inches from the top of the liner so I could just pull it all the way down and cut off the excess from the bottom rather than the top. It actually worked well doing it this way. I hopped back on the roof and shoved it the rest of the way through. Then I got the top part of my chimney extension and attached it. and tightened the hose clamp around the liner. it all went pretty smooth. Then I climbed down and figured where I needed to cut the liner off. I used a grinder with the cutting wheel. It blasted right through it then I attached the appliance connector at the end. Then I went back up to the roof and smothered all the joints in roof tar/plastic stuff. I don't want to have to deal with a leak. I took me all day but I got it done. Now I can honestly say I am ready to burn in this if I had to. I still need to make a damper block off plate and trim around the hearth but I am not giong to get in a rush to do that.

Wednesday, July 29, 2009

Redneck chimney extension


I have been trying to figure out a free way to make my chimney taller. I was given some return air ducting a while back and it is going to get the job. I have been reworking it a bit. It wont be pretty but it should be fine for holding the liner up. The chimney is on the less traveled side of the house too so it won't get much attention. I also got the liner ordered today. I was torn between Running a T or just running the liner right into the back of the stove. I decided to go with out the T. I can always add one later and this will save me 200 bucks for now. It should also eliminate a few more places for the draft to suck air other than the stove, giving me more reliability hopefully.

Tuesday, July 28, 2009

Grout is done


I had to go out of town for a week but my super awesome wife finished up the grout for me.

Friday, July 17, 2009

Stove Test Fit

Tile is almost all down.




We had another work evening after work. We put in another 5-6 hours. We got all the front done except 2 little pieces on the the left. We will finish up the sides tonight. They should be pretty easy. There are no real small cuts to make and they should be the same all the way up. Then we may start the grout. It sounds like slate is a bit harder to grout than other tile...figures. We should be able to unload the stove tonight too.

Thursday, July 16, 2009

Stove is here.

Well we went to pick up the stove yesterday. I took a phone pic but I guess I didn't get it saved. We put it in the back of the 4runner with a forklift, and just scooted it the rest of the way. It is still setting in the back. I am waiting for my Brother in law to come over and help me unload it. More pics then.

Wednesday, July 15, 2009

The eternal tiling project...


This tiling project is taking much much much longer than I ever expected. We have spent about 12-15 hours on this so far. The first time we got started we did not realize the slate tiles were all a different size. So we had to take them all down. The next day we sorted them into sizes so that helped a bunch. Then there is the problem of cutting these. The slate just wants to split. So cutting all these little tiny pieces is almost impossible. I am using a grinder with a hitachi wet/dry diamond blade. It cuts fine but the tile just splits. So for each small piece, you have to cut about 3 tiles until you get a piece of slate that is strong enough. Its coming though. I am hoping we can finish tomorrow but I wont put any money on it. Then hopefully we can grout on friday. The stove shop called and said the stove is in. We will be picking that up today. I leave on monday for the Show for work so I really want to have the tile done and the stove setting in place so all I have to do is the chimney when I get back. I only have a week and a half to get the chimney together before the academy starts and I don't want this project looming over my head.